This project started as a result of renewed interest in 40 meters coupled with the desire for an antenna system that would be more effective than the simple dipole.
Over the last several years I have concentrated on VHF. Experimentation with VHF antennas had me retiring the HF beam and quad to the garage for storage. This made it a lot easier to crank my homemade, tiltover, drill stem, tower down to mount various VHF antenna designs. It also gave me a large inventory of telescoping aluminum tubing and fiberglass spreaders. Making sure I had the parts set aside for at least one triband beam, I used some of the other materials in this project.
Before starting this project I was using an 80/40 meter, inverted vee, trap dipole as an all band antenna, and a 40 meter broadband dipole flat topped at 35 feet for 40. Those antennas are still up and in use, but most of my serious 40 meter operating is now done on a pair of full sized, phased, quarter wave verticals spaced 35 feet apart.
Implementing the first vertical was a simple matter of shunt feeding my grounded tower. I used the Gamma match. A ten foot section of one inch diameter tubing was spaced ten inches from the fixed section of the tower. Braid from a length of RG8 was used to ensure a good electrical connection between the fixed and tiltable portions of the tower. An old ARC-5 variable capacitor (approximately 275pfd) was used to cancel the reactive portion of the Gamma stub.
Your probably wondering where the 40 meter beam comes in. I guess I could squeeze out of this by implying that two phased verticals do qualify as a two element beam. Don’t laugh. VK9NS uses four quarter wave phased verticals on 40 for about 7 db gain and does a pretty good job of working into the states. I won’t disappoint you though. My design for the additional full sized quarter wave vertical could easily be used to build a real full sized two element Yagi should you desire to do so.
A slightly heavier construction is used for the vertical application and will be covered first. By ‘heavier’ I’m referring to weight, not necessarily increased structural strength. A base heavy vertical lowers it’s center of gravity giving it stability. Using this design I was able to securely mount my 31 foot vertical by securing the base and providing a sturdy mounting bracket only three feet up from the base.
To provide the weight, I used a 44.5 inch section of 1-1/4 inch steel TV mast. This is driven into the end of a 70 inch long section of 1-3/8 inch aluminum tubing. The steel mast presses into the tubing a distance of 1.5 inches. A ten foot section of 1-1/4 inch, schedule 40 PVC pipe was cut to a length of 105 inches. There is nothing critical about the length of the PVC pipe as long as it is shorter than the steel mast/tubing assembly. Moreover, there is nothing critical about any of these dimensions. They are given in inches because that is the way I took them. The only ‘critical’ thing is to make sure your finished assembly is less than 32 feet long or you will have less leeway in tuning it to resonance. The pipe is used to electrically insulate the lower section of the vertical. I had originally planed to mount the vertical on top of the tower by clamping it’s base into the rotator coupling. That was before I decided to make it full sized and use it in phase with the tower. The extended section of PVC pipe allows additional beams to be mounted on the base of the vertical. The PVC also adds strength to the press fit between the first two sections.
The inside diameter of the PVC is too small to slip over the 1-3/8 inch aluminum tubing and is a loose fit for the 1-1/4 steel mast. By cutting a 1/8 inch wide slot through 65 inches of the PVC pipe the inside diameter can be enlarged to fit snugly around the aluminum tubing. The first two sections are pressed into the PVC pipe until the pipe is almost flush with the base. A 9 inch long shim is used in the base to take up the slack between the steel tubing and PVC pipe. The shim is made by cutting a length of 1 inch diameter aluminum tubing in half lengthwise and using one half of it for the shim. The slot in the PVC extends down the tubing assembly a few inches past the 1.5 inch pressed overlap. Drill a hole sized for a self tapping stainless steel screw through the overlap and centered on the 1/8 inch slot in the PVC pipe. The screw will prevent the press fit from working loose and also help ensure a good electrical connection between the two sections of tubing. Install another self tapping screw at the base of the assembly. This second screw should pass through the shim and into the steel pipe. Cut off the head of this second screw and wrap a couple of layers of electrical tape over it (just in case even though this is a high current/low voltage portion of the antenna). Electrical connection to the base is made by drilling a through hole for 6-32 stainless steel hardware. Use a solder lug or simply make provision for clamping the feedline between two washers mounted on the bolt.
The 1/8 inch slot in the PVC pipe was cut on a table saw using a carbide metal cutting blade. The same tool was used to split the 1 inch aluminum tubing in making the shims. If you don’t have access to a table saw, a hand held, rotary skill saw will do the job if you clamp the pipe to a table. However, for safety I would recommend using a hack saw in making the shims.
The next extension is a 72 inch length of 1-3/8 inch aluminum tubing. Since both of these tubing sections were salvaged from my quad, it was a simple matter to slide the second piece onto the coupling and secure it with a self tapping screw.
The next section is a 129 inch long fiberglass spreader. In my case the spreader end had already been fitted with a length of aluminum stock that was a snug slip fit into a nine inch length of 1 inch diameter tubing. The length of 1 inch diameter tubing is mounted into the inside of the 1-3/8 inch tubing using shims and self tapping screws. The objective here is to have all junctions tight and wiggle free so they will not work loose when the antenna is subjected to wind stress.
We now have an assembly that is 26 feet in length and have a few options to consider. The first is to run a wire straight down the hollow tube of the fiberglass spreader, bring it out through a hole drilled in the spreader at the bottom and secure it to under the head of one of the self tapping screws. The other end of the wire can be bent over the far end of the spreader and secured with electrical tape. Number 12 or 14 solid or stranded copper wire will do. We now have one leg of a self supporting dipole that can be mounted vertically on top of a tower and feed with balanced transmission line (300 ohm twin lead or open wire line). The other leg of the dipole can be made from wire and strung at an angle way from the tower. This second wire should also be 26 feet long and insulated at the end. Now we have a balanced feed, multi band, vertical dipole that can be used on 40 through 10 meters with an antenna tuner. On 10 meters it is 3/4 wavelength and should provide a radiation angle of 7 to 30 degrees as well as some gain over a dipole. On 15 meters, it is 5/8 wavelength, with a slightly lower angle of radiation and the ‘3db gain’ we have come to expect from a 5/8 wave vertical. On 20 it is about 0.4 wavelength and should have radiation angles lower than what can be experienced with a quarter wave ground plane. On 40 it is equivalent to a base loaded vertical. Even though this antenna qualifies as a vertical, note that it does NOT require any radials. It is a balanced vertical dipole.
Another option is to cut a 14 foot length of wire and spiral wrap it onto the outside of the fiberglass spreader. This coil will then need to be pruned until the antenna is resonant at 40 meters. This could then be used either as a vertical or as a vertically mounted dipole with a 32 foot counterpoise as suggested above. It’s performance should be very good on 40, 20, and 15 meters.
The third option, the one I chose, was to add another five feet of tubing to the end of the fiberglass spreader. This tubing is electrically connected with wire loosely wound over the outside of the spreader to connect to the sections of aluminum and steel tubing. The additional tubing was made from three telescoping sections of brass hobby stock. The kind